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Inspect a Forklift
HRSDC and OSHA report that over ten thousand workplace injuries related to fork lifts occur every year. Operator error is the cause of many of these accidents. Lack of appropriate equipment inspection and maintenance results in numerous others. Forklift operation and maintenance is not just the reason for personal injuries, but also of damage to property. Forklifts can damage sprinklers, building structures and overhead pipes, and other machines when utilized improperly. The following day by day inspections must be carried out so as to reduce the chance of forklift accidents.
Before inspecting different fluid levels turn off the engine. Check these fluids: hydraulic oil, fuel, engine oil, coolant and brake fluid. The tires also need to be checked for signs of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest must be attached firmly. Do a visual inspection of the top-clip retaining pin and heel. Next carry out an inspection of the mast chains, hydraulic hoses, cables and stops. Make certain that the finger and overhead guards are firmly attached.
The LP fueled forklift has propane tanks that have to be inspected for rust, corrosion or damage. The battery's charge and electrolyte levels need to be tested periodically. Seat belts have to be checked for wear and tear. Check to make certain the owner's manual is stored on-board the forklift inside a storage compartment. Check the seat belt to make certain the latches are secure. Test the hood latch to ensure it is working as it should.
Start the forklift and listen to the noise of the engine to make certain there are no unusual sounds. If there are, investigate immediately. Test the steering controls and the accelerator. The service brake and the parking break must be properly working.
The tilt control and drive control must be checked to guarantee proper functioning in both forward and reverse. Check the functioning of the hoist and lowering control, and the attachment control. Check the lights and horn. Then check the defroster, wipers and heater to make sure they are functioning well. Inspect each and every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing worn or damaged tires. Various kinds of forklifts are intended to be used with particular types of tires: solid, pneumatic or polyurethane. Tire kinds vary depending on things like for example ground surfaces, duration and frequency of use and the weight of the load. To change a forklift tire you will need the following tools: replacement tires, forklift jack and tire press. Replacing your forklift tires occasionally is necessary to help prolong the life of the machine.
Instructions
1 Inspect the tires thoroughly if there are signs of damage of wear. Make certain that the kind of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire must be replaced.
2 Purchase replacement tires.
3 After you have positioned the jack under the tire, slowly lift the forklift high enough which will allow you to easily take out the tires.
4 To be able to separate the rim from the tire, use the tire press and take out the old tire. Replace the tire with the new one and tightly secure. Lower the forklift, and after that move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire can be fixed on site by a local repair company. If this is your first call, the repair company could provide an estimate fro free. If the tires are very big, you will require a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.
