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Batteries designed for lift trucks are sold in terms of amp-hour capacity, connector location, physical size and voltage. The forklift nameplate will state the right amp-hour capacity, lift truck voltage, and least battery weight. The forklift Operating Manual would likewise include the proper battery information for the lift truck.
There are two base type of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery likewise known as VRLA does not need any additional water. Sealed batteries instead utilize a chemical reaction to be able to maintain right fluid level during the life of the battery. A flooded battery requires water to be added often to be able to guarantee the correct electrolyte level in the battery.
The majority of lift trucks are able to accommodate many different sizes of battery. If selecting the battery, it must be chosen to be able to fit within the size of the battery compartment. Most battery providers could supply a battery list of correct sizes which are suggested for your specific forklift.
With electric forklifts, the battery is likewise utilized as a counterweight. The capacity of the lift truck will be based upon exact minimum weights of the battery. Abide by the information specified on the forklift nameplate to be able to guarantee you are using a battery that meets minimum weight specified.
Batteries and chargers have to be correctly matched to the specific battery which is being charged. This would help guarantee that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery so as to guarantee the most efficient charging. Previous to commencing the charging cycle, make sure the battery is first connected to the charger. Always check the battery information such as the amp-hour capacity, the battery weight and voltage with the details supplied on the battery nameplate.
Always make sure while charging a battery that the correct type of charger is being utilized. Most newer charging gadgets can be used in order to safely charge all kinds of batteries and will be labeled to accept all batteries. Using an older charger, for instance to charge just flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger would happen. It is important to initially check the instruction plate on the charger so as to make sure it can accept the kind of battery you would like to charge.
When handling flooded batteries, it is essential to only add the necessary water as soon as the battery has been charged. This practice will stop the spattering of electrolyte out of the battery as it is being charged.
Some guidelines used for improving the life of a battery include: always keep the battery clean regardless of type and for flooded batteries particularly, keep their fluid levels renewed. Another common rule is to charge the battery and let it rest for an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
There are many equipments that can be placed on a lift truck to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator once the battery has been discharged. There are other simple gas gauge meters on the market as well. Using such monitoring equipments will help prevent battery and truck damage from severely discharging the battery during use.